Reliability engineer inspecting rotating equipment in a plant

FOR RELIABILITY TEAMS

CMMS Software for Reliability Teams

Failure history is only useful if somebody recorded it properly.

Failure codes, MTBF and MTTR built out of work that is already being recorded, with condition data from your own sensors sitting on the same asset rather than in a separate tool.

  • MTBF and MTTR from the record
  • First-party sensors
  • Failure codes on close
McDonald'sCaterpillarPepsiChevronUnileverYamahaShellStratasys

Trusted by 4,000+ industrial teams

WHAT CHANGES

What a reliability program needs before it can start

Most reliability work stalls on data quality rather than on method. These are the four things that decide whether the analysis is worth running.

Work orders close with "fixed" in a free-text box, so there is nothing to analyze.

Failure codes are captured on close as part of the job, so the history is structured from the start.

Condition data lives in a sensor vendor portal and the work history lives somewhere else.

Readings and work sit on the same asset, so a trend and the repairs against it are in one place.

PM intervals were set years ago by a copy of the OEM manual and never revisited.

Intervals are adjusted against what actually failed, and the change is visible in the record.

Nobody can tell whether the program worked, so it gets cut in the next budget.

MTBF, MTTR and PM compliance come out of the same record the technicians are already updating.

RESULTS

What the record makes possible

Measured across UpKeep customers in an independent Forrester study.

$638K

Savings from downtime avoided across the study period

Forrester Total Economic Impact study

315%

Return on investment from moving maintenance onto UpKeep

Forrester Total Economic Impact study

90%

Reduction in technician time spent filing work orders and finding asset information

Forrester Total Economic Impact study

KEY WORKFLOWS

From a reading to a changed interval

A reliability program is only as good as the data underneath it. This is where that data comes from.

A bearing starts trending

  1. Edge A vibration or temperature reading crosses the threshold you set on that asset.
  2. CMMS A work order opens against the asset with the reading attached, before the failure.
  3. CMMS The close captures a failure code, so the next analysis has something to work with.

A recurring failure gets investigated

  1. Analytics Repeat failures surface by asset and by code rather than by whoever remembers them.
  2. CMMS The PM interval or the procedure is changed, and the change is dated in the record.
  3. Learn The revised procedure reaches the technicians who run it, with sign-off tracked.

An audit asks for evidence

  1. CMMS PM compliance and completion history are the record itself, not a report assembled for the auditor.
  2. Safety Inspections and sign-offs sit against the same assets.
  3. Nova Ask for PM compliance by asset class for the period being audited.

NOVA

Ask the reliability question directly

Nova is UpKeep's AI assistant, and it builds apps. Describe the analysis you need in plain language and Nova builds it against your own failure and work order history.

See how Nova works
  • What is MTBF by asset class this year against last?
  • Build a failure code summary for the top twenty critical assets.
  • Which PMs are we completing late, and on what equipment?

CMMS for reliability teams: common questions

Can we calculate MTBF and MTTR without extra work from technicians?

Yes, provided work orders close with a failure code and real timestamps. Both metrics are derived from the record rather than entered separately.

If technicians are closing jobs with free text today, that is the thing to fix first. No tool computes reliability metrics from "fixed".

Do we have to buy your sensors?

No. Edge is first-party hardware and it is the shortest path, because the readings land on the asset with no integration work. Existing sensors and historians can be brought in by API instead.

Does UpKeep support RCM or criticality analysis?

It holds the inputs, asset hierarchy, criticality, failure history, PM compliance, and Nova will build the views you want on top. It does not ship a prescribed RCM methodology, and any vendor claiming to automate RCM is overselling it.

Can we adjust PM intervals based on what actually failed?

Yes, and the change is dated in the record so you can tell later whether it helped. That is the part usually missing when intervals are edited in a spreadsheet.

What does UpKeep not do for reliability?

It is not a vibration analysis platform and it is not a simulation or FMEA modeling tool. It records condition, work and failure history, and hands the specialist analysis to the specialist tool.

GET STARTED

See it against your own failure history

Bring an asset that keeps failing. We will walk through what its record would look like, and what you could ask of it.