Frequently Asked Questions
Common questions about UpKeep Edge IIoT sensor monitoring, installation, integrations, AI insights, and more.
Getting Started
What is included with UpKeep Edge?
Edge includes three components: (1) Sensors to measure properties such as vibration, temperature, current, humidity, and the presence of water; (2) Gateways to transmit sensor readings to the cloud; and (3) The Edge dashboard (on desktop) to view real-time sensor readings, manage sensors and gateways, and handle alerts.
How difficult is it to install UpKeep Edge?
Installation is straightforward and typically completed in hours, not days. Our wireless sensors require no hardwiring, and the LTE-enabled gateway connects to your network out of the box. Most teams are up and running with full monitoring capabilities within the first day.
Do I need a data scientist or specialized IT team?
No. UpKeep Edge is designed for frontline maintenance teams, not data scientists. The platform comes pre-configured with smart thresholds and automated workflows, so your technicians can start monitoring assets immediately without complex setup or training.
How long does it take to instrument a full facility?
Most facilities can be fully instrumented in 1-2 days. Sensors are wireless and mount with industrial adhesive or magnetic mounts — no wiring or specialized tools required. They connect to the gateway automatically when powered on.
Where do the sensors work?
The sensors work in North America and LATAM where frequencies are 900 MHz. For deployments outside these regions, contact our sales team to discuss options.
Sensors & Hardware
Which types of sensors does UpKeep Edge support?
UpKeep Edge currently offers five sensor types: Vibration, Temperature, AC Current, Humidity, and Water Detection. Each sensor type is optimized for specific use cases like motor health, cold chain compliance, power consumption monitoring, environmental control, and leak detection.
What is the wireless range of the sensors?
Sensors have a range of roughly 1,000+ feet line of sight and 250-300 feet non-line of sight from the gateway. The presence of metal buildings or similar obstructions will reduce range.
How do the sensors transmit readings to the gateway?
Sensors transmit via 900 MHz radio frequency. All sensor readings are encrypted from sensor to gateway to cloud and back.
How are the sensors powered?
Sensors are powered with 2 AA batteries. Battery life is approximately 4 years at a reading interval of 1 reading per hour, or approximately 2 years at a reading interval of 1 reading every 10 minutes.
What is the IP rating of the sensors?
The sensors are rated IP65, meaning they are protected against dust ingress and low-pressure water jets from any direction.
Are the sensors explosion proof?
No. The sensors are not explosion proof. They are designed for standard industrial environments but should not be used in areas with explosive atmospheres.
What range of temperatures can the sensors operate in?
The sensors can operate in temperatures from 0 F to 130 F (-18 C to 55 C). This is the ambient environment range for the sensor body and batteries.
What range of temperatures can the temperature sensors detect?
Standard temperature sensors detect -40 F to +257 F (-40 C to +125 C). High temp sensors detect -58 F to +700 F (-50 C to +370 C). Low temp sensors detect -328 F to +325 F (-200 C to +162 C). If the measurement range is outside the operating range, keep the sensor body in an acceptable area and run a probe to the measurement point.
Are the sensors rated for harsh industrial environments?
Yes. UpKeep Edge sensors are built for the factory floor with IP65 ratings. They are designed for environments with dust and moisture, though they are not explosion proof.
Gateway & Connectivity
What is a gateway and why is it necessary?
The gateway is a 4G LTE cellular gateway that receives radio frequency transmissions from the sensors and then transmits the messages to the cloud. The gateway is required to relay messages from sensors to the cloud — Edge cannot be used without a gateway.
What is required to power and operate a gateway?
The gateway plugs into a standard electrical outlet. In order to transmit messages to the cloud, the gateway needs to be placed in an area with cellular service (i.e., a place where your mobile phone would work). The cellular network is AT&T; if out of network, customers can use a hardline (Ethernet) connection.
How many sensors can connect to a gateway?
Up to 100 sensors can connect to a single gateway. You can mix and match any sensor types on the same gateway.
How many gateways do I need?
Each gateway needs to be within 1,000 feet line of sight or 250-300 feet non-line of sight of your sensors. If you have sensors outside these ranges, you will need an additional gateway. You will also likely need additional gateways if sensors are located on different floors or behind certain obstructions such as metal walls.
Can any sensor type connect to a gateway?
Yes. All sensor types can connect to any given gateway. You can mix and match sensor types for any given gateway as well.
Will the gateway interfere with my existing network or firewalls?
No. The gateway runs on a completely separate cellular network and does not impact your existing network or data.
What happens if a gateway can't connect to the internet?
Gateways can store up to 50,000 sensor readings while offline. Once a gateway gets back online, it will transmit all stored readings automatically. No data is lost.
Is it possible to restart a gateway from the UpKeep app?
No. You have to restart the gateway from the device itself by power cycling it.
Sensor Readings & Data
How often are readings taken?
Sensors can take readings anywhere from once every 10 minutes to once every 2+ hours. The default reading frequency is 1 reading every 10 minutes. This interval helps preserve battery life and reduce bandwidth usage.
How long are readings stored if a sensor can't connect to a gateway?
Sensors can store roughly 3,200 readings while unable to connect to a gateway. That equates to roughly 22 days of readings at 1 reading every 10 minutes and 133 days of readings at 1 reading per hour.
How far back does the reading history go?
The Edge dashboard displays readings with configurable date parameters. You can export readings as far back as you wish to a CSV (spreadsheet) file for historical analysis.
How long do the batteries last in the sensors?
Battery life depends on factors like transmission frequency and temperature. On average, batteries last 2-4 years and can be easily replaced. You can monitor battery status through the UpKeep Edge dashboard.
Will I get notified when sensor batteries are low?
Yes. After connecting the sensor to a gateway and your UpKeep account, battery levels are visible within the Edge dashboard. You can set alerts for low battery thresholds.
How do the sensors integrate into the UpKeep maintenance application?
You can establish upper and lower threshold limits in the application. When a sensor crosses these thresholds, the system automatically generates an incident notification, enabling you to create and assign related work orders.
How do the sensors connect to the gateway and the internet?
Sensors connect to the gateway through radio frequency (RF). Each gateway can support up to 100 different sensors. The gateway then uses cellular or Ethernet networks to send readings to the cloud.
How far can the sensors reach?
The maximum range for sensors to reach the gateway is 1,200 feet from the gateway. However, facility surroundings and walls may reduce this distance. The radio waves can go through up to 12 walls and span multiple floors.
How do I connect temperature sensors inside a closed refrigerator?
Use a probe sensor — place the sensor body outside the fridge and run the probe inside the refrigerator under a slow heating/slow cooling liquid for accurate readings.
Do I need a gateway for my sensors?
Yes, all sensors need to connect directly to a gateway. Sensors cannot connect via Wi-Fi directly. The gateways connect by either cellular network or Ethernet, so no Wi-Fi is needed.
Can I just buy the sensors separately?
No. You must have both an UpKeep Edge license and an UpKeep Maintenance Management software license. Sensors are part of the integrated Edge platform and do not function as a standalone product.
Platform & Dashboard
Does the Edge Dashboard connect to my UpKeep account?
Yes. Edge is a separate product but it works with the data in your UpKeep account. All assets and locations created in your UpKeep account will be available in the Edge dashboard.
How do I access the Edge dashboard?
Go to app.onupkeep.com and click the "Sensors" icon in the bottom left menu, or navigate directly to edge.onupkeep.com.
Is the Edge dashboard available on the mobile apps?
Edge is currently available on the web only — you need to access it through your browser on desktop or your mobile device. A dedicated mobile experience is not yet available.
Who can access the Edge dashboard?
Any paid user for an account with an Edge subscription can access the dashboard, including Admins, Techs, and Limited Techs. All Edge users have full read/write access.
How does UpKeep Edge integrate with my existing CMMS?
UpKeep Edge is natively integrated with UpKeep CMMS, providing seamless data flow between sensors and work orders. When a sensor detects an anomaly, the system automatically creates a work order, assigns the appropriate technician, and loads the relevant checklist — no manual data entry required.
Do I need UpKeep CMMS to use Edge?
Yes, UpKeep Edge is designed to work as a native extension of UpKeep CMMS. Sensor data flows directly into your asset records, work orders, and reports. This tight integration is what enables features like automatic work order creation from sensor alerts and condition-based preventive maintenance.
Can I monitor assets across multiple locations?
Yes. UpKeep Edge supports multi-site monitoring with centralized dashboards and reporting. You can track asset health across all your facilities from a single platform, with location-specific alerts and work order routing.
Alerts & AI Insights
How do the alerts work?
You can set an alert and then apply it to as many sensors as you wish. When an alert is triggered, you will receive an email and/or text notification and an Incident will be created. Subsequent out-of-range readings will be added to that same Incident. Once a reading falls back into range, that Incident will be resolved.
How does alert timing work?
Your sensors check in with the Edge dashboard at the interval you specify (e.g., once every 10 minutes). If you have applied alerts to a particular sensor, those alerts will be checked each time the sensor transmits a reading to the Edge dashboard and triggered if the reading is outside the range you specify.
Can you set a delay for alerts?
Yes. You can configure alerts to require a threshold breach to hold for a specified duration before triggering a full Incident, reducing false positives from momentary spikes.
What is the difference between a Warning, Out of Range, and an Incident?
A Warning means a sensor is approaching an alert threshold. Out of Range means the threshold has been breached but has not yet held for the configured duration. An Incident means the threshold breach has held for the full duration you specified — this is when full alerting and work order creation triggers. All three states are visible in the dashboard and you can create work orders from any of them.
Can I be notified when sensors go offline?
You can set an alert for sensor battery level and signal strength, but this must be set up for each individual sensor. Note that if signal strength drops to zero, no reading will be transmitted and the alert will not trigger. Improvements to offline detection are being actively developed.
What happens when a sensor detects an issue?
When sensor readings exceed your predefined thresholds, UpKeep Edge instantly alerts your team via email and/or SMS notification. Simultaneously, the system can create a work order with all relevant asset information and assign the appropriate technician based on your rules.
What are AI-Powered Insights?
AI-Powered Insights are context-aware summaries generated by Edge AI for each sensor. They analyze current readings against historical patterns, detect repeating trends, identify early risk signals (like abnormal duty cycles or threshold proximity), and check communication stability and battery health. Insights generate automatically every hour, with on-demand generation available every 15 minutes.
Can I create work orders directly from AI Insights?
Yes. When an AI Insight identifies an actionable issue, you can create a work order directly from the insight panel. The AI pre-fills the work order title and description with the relevant sensor readings, alert context, and device information. Created work orders remain visible within the insight view for full traceability.
Security & Data
Are the sensor transmissions secure?
Yes. All sensor readings are encrypted from sensor to gateway to cloud and back using Encrypt-RF encryption (256-bit key exchange, AES-128 CTR). Data is also encrypted in transit (TLS 1.3) and at rest (AES-256).
How secure is the data collected by UpKeep Edge?
UpKeep Edge uses enterprise-grade security protocols at every layer. UpKeep Edge is SOC 2 Type II certified and supports SSO on Enterprise plans. The gateway runs on a completely separate cellular network and does not impact your existing network or data.
What happens if the gateway loses connectivity?
Gateways can store up to 50,000 sensor readings while offline. Sensors themselves can store roughly 3,200 readings. Once connectivity is restored, all stored readings are transmitted automatically. No data is lost during outages.
How long is sensor data retained?
The Edge dashboard displays readings with configurable date parameters, and you can export readings as far back as you wish to CSV. Retention of real-time dashboard data depends on your plan.
Pricing & Plans
Which plans include Sensors & Edge?
Sensors and Edge are available on Professional and Business+ plans.
How much does Edge cost?
There is a one-time cost for hardware (sensors and gateway) and a recurring cost for the Edge software subscription. Contact our sales team for a detailed pricing quote based on your sensor count and plan.
Can I start small and add more sensors later?
Absolutely. You can add sensors at any time — they automatically connect to your existing gateway network. If you need additional gateway capacity, those can be added as well. Most customers start with a pilot on critical assets and expand from there.
What if I need more sensors than my current plan allows?
Contact our sales team to upgrade your plan or add additional sensor capacity. We offer flexible scaling options from small pilots to enterprise-wide deployments.
Still have questions?
Talk to our team. We'll help you figure out which sensors fit your operation and answer any technical questions.