Maintenance Planning

Maintenance planning is the process of determining what maintenance work should be done and how it should be carried out. A strong maintenance plan is founded in the “why” of maintenance tasks, and it should be constantly updated as data becomes more complete.

The maintenance planning process

Maintenance planning begins with a work order. From there,  maintenance planners plan out maintenance tasks.

This process consists of these steps:

1. Identify the problem
2. Inspect the asset and premises
3. Determine how work should be completed
4. Secure needed parts and materials
5. Prioritize tasks
6. Schedule and complete work orders
7. Gather data and follow up

Each of these steps is an important part of maintenance planning, but the last one is perhaps the most vital.  Using data to make improvements to maintenance planning produces the safest, most effective methods for maintaining key pieces of equipment.

The advantages of proper maintenance planning

When done well, maintenance planning yields a number of benefits, including:

• A more orderly work environment
• Increased maintenance productivity with decreased costs
• Increased asset life
• Lower equipment downtime
• A safer workplace
• A more proactive workplace culture

Ultimately, strong maintenance planning solidifies equipment reliability, improves production, and increases profitability.

Improving maintenance planning at your facility

To take your facility’s maintenance planning to the next level, consider implementing these  best practices:

• Use key indicators—such as  schedule compliance,  PMP, and  MTTR—to plan tasks.
• Prioritize critical, high-risk equipment over noncritical, low-risk assets.
• Keep necessary parts in stock.
• Don’t waste MRO budget on unnecessary parts (which often  compose 68% of all item types).
• Examine workflows and eliminate obstacles.
• Keep open communication with operators.
• Examine equipment in person. Get out of the office.

Ultimately, maintenance planning improves as planners keep a watchful eye on data and collaborate with other departments.